Industrial Refrigeration for Plastics and Rubber

Industrial Chillers for Plastics and Rubber

Plastics processing is a heterogeneous sector. Frigofluid’s industrial chillers for plastic and rubber are appreciated in this sector for their reliability and precision. Customers can also request turnkey refrigeration systems complete with refrigeration unit, secondary coolers and other accessories.

Examples of industries:

Examples of industries: plastics processing, moulding, moulding, extrusion, rubber processing, mixers and moulding presses.

Main requirements:

Main requirements: heat dissipation with different operating temperatures, hydraulic circuit types and cooling water operating pressures.

Industrial chillers for plastics and rubber: at a glance

Here are some of the activities in plastics processing that require heat dissipation by means of industrial chillers:

  • injection or rotation moulding,
  • blow moulding,
  • extrusion,
  • thermoforming.

The utilities requiring refrigeration, cooling or even temperature control are therefore of a different nature depending on the type of department. Therefore, heat management systems can be identified in the following components

  • the mould (steel or aluminium),
  • the water/oil heat exchanger,
  • the calender or cylinder.

The main differences that distinguish the application of refrigeration to the above-mentioned activities therefore concern the operating temperatures, the type of hydraulic circuit and the operating pressures of the cooling water.

Finally, refrigeration for rubber is mainly applied in the closed circuit cooling of moulding presses.

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Energy Saving Case Study in Plastic Molding

Turnkey Refrigeration

Turnkey Refrigeration Plants

A refrigeration system is more than a single chiller: heat exchangers, hydraulic connections, additional cooling devices also come into play to support your production process.

Refrigeratori di Liquidi Condensati ad Aria

Air-Cooled Liquid Chillers

Temperature fluido in uscita da +1° a +30° C

In air-cooled liquid chillers, the cooling of the refrigerant gas is ensured by the ambient air itself. Frigofluid offers a wide range of this type of industrial chiller in its catalogue, including a solution with free-cooling.

Water Condensed Liquids Chillers

Water-Cooled Liquid Chillers

Fluid outlet temperatures -8°C to +20° C

Cooling the refrigerant gas by means of a water exchanger: this is what characterises the water-cooled chillers, which use this feature to ensure high system efficiency. Frigofluid water chillers, with output temperatures down to -8° C, are ideal when air movement is not possible.

Industrial Dry Coolers and Adiabatic Dry Coolers

Industrial dry coolers are a useful solution where fluid outlet temperatures no lower than the external temperature are required. Adiabatic dry coolers are a version of these industrial coolers that can offer outlet fluid temperatures lower than the external temperature.

FTT-PD Industrial Thermoregulation

Industrial Thermoregulation Units

Water control temperatures from +90° to +140° C

Industrial termoregulation units manufactured by Frigofluid are designed to condition moulds and cylinders in various industrial processes. In plastic moulding, process fluids are kept at temperature, thus reducing the use of electrical power for heating and limiting the cooling power spent on cooling by self-stabilisation.

Custom Design of Industrial Chillers and Coolers

Remanufactured chillers for immediate delivery

Remanufacturing is a 'hot topic' in industrial production, especially in times of resource rationalisation: Frigofluid can supply its customers with remanufactured chillers. A totally sustainable solution.

Some Frigofluid projects

Do you already know your plant engineering requirements?

Tools to help you choose

Preliminary Assessment

Many interlocutors come to us with a very general idea of their industrial refrigeration needs: this is normal. That's why we stimulate the sharing of technical information.

Customized Design

We believe that integration with the best accessories on the market and the careful and 'unified' selection of internal components can make the difference.

Custom Chillers and Turnkey Plants

Production facilities and the characteristic of the installation area also have important effects on the design: because one cannot stop at the listed solutions.
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